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Atmospheric Plasma Spraying

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Atmospheric Plasma Spraying

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Atmospheric Plasma Spraying

Atmospheric Plasma Spraying

Proven flexibility for the greatest range of surface functionality.

A strong electric arc is generated between a positively charged pole (anode) and a negatively charged pole (cathode). This ionizes the flowing process gases into the plasma state. Powdered feedstock material is injected into the plasma jet, melting the powder particles and propelling them to the surface of the workpiece.

Process Basics

Heat SourcePlasma Arc
MaterialPowder (ceramics, plastics, metal)
Arc Temperatureapprox 16'000 °C
Particle Velocityup to 450 m/s
Spray Performance4 to 8 kg/h
Schematic Diagram

Process Features

  • Most flexible of all the thermal spray processes, with sufficient energy to melt any material
  • Excellent control of coating thickness and surface characteristics such as porosity and hardness

Typical Applications

Combustion
chamber

Blades and vanes

Hip ladle


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